Imprinting machine



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14 Sheets-Sheet 14 Original Filed. Aug. 23, 1954 United States Patent() llVIPRINTING MACHINE Otho Kile, Homewood, lll., and Ernest J. Sarring, Easton, Pa., assignors to R. R. Donnelley & Sons Company, a corporation of Delaware 'Continuation of application Serial No. 451,502, August 23, 1954. This application June 12, 1958, Serial No. 741,701

34 Claims. (Cl. lOl-231) This invention relates to an imprinting machine for placing different imprints on successive groups contaming different quantities of books in connectlon with the printing and binding of a large run of books.

It is a common practice for a company which distributes a specialty catalog, or the like, to distrlbute desired quantities to different dealers which have the dealers name and address on the front cover, and perhaps a specialized dealer advertising message on the back cover. This imprinting of catalogs or other books presents a serious problem to a printer, because the numbers of imprints for various dealers diier, and some of the dealer imprint runs may be very short-for example, only ten or twelve catalogs. Thus, a run of catalogs totalling upwards of a million books may be broken down into numerous lots of varying sizes for the purpose of being imprinted.

As long as a single imprint contains more than about ten .thousand units, it is practical to set up a rotary press and print the cover with the dealers imprint on 1t; but it is uneconomical to handle imprinting of quantities smaller than about ten thousand on a rotary press. Accordingly, it has heretofore been customary .to handle the imprinting on a job-shop basis. A company s et :up .to handle large quantity printing may have a separate division organized to handle printing on a job basis, ,or may send the imprinting work out to a separate job :SllO

r`lghe present machine takes catalogs or other books from a saddle stitcher and trimmer, and is arranged to imprint successively and continuously any desired number from about ten up to nine thousand, nine hundred and ninety-nine of any one imprint, and can shift automatically from one imprint to the next succeeding imprint without stopping and without missing a book.

The imprinting machine here disclosed receives books seriatim from a saddle stitcher and trimmer and carries them over a pair of rotating imprinting cylinders for imprint-ing the front and the back covers of the books. Associated with each imprinting cylinder are two movable imprinting rollers which are so adjusted and coordinated that either may print in the same identical space on the front or back cover of a book, as the case may be. Each imprinting roller is adapted to receive a rubber printing plate suitable for use with a quick drying ink. Each imprinting roller has an imprinting position and an idle position, and only one imprinting roller associated with each cylinder is in imprinting position at any given time. Both rollers ordinarily rotate at all times, but the idle roller may be manually stopped by disengaging a synchronous clutch, and may be manually swung out to a position Where the printing plate may be readily changed. Thus, the new imprinting plate for a succeeding imprint may be set up on the idle imprinting roller while the other roller is working. The

idle roller may then be swung back and thesynchronous 2,896,537 Patented luly 28, 1959 ice clutch re-engaged to start operating it in synchronization with the working roller.

The positions of the two imprinting rollers for each of the imprinting drums are controlled by a pair of preselected counters of the type which may be preset to any desired number, and when placed into operation will count up to the preselected number and then close an electric circuit to actuate any desired mechanism. The

counters, count the books entering the imprinting machine, and are adapted to reverse the positions of the imprinting rollers through a suitable set of electrical and mechanical controls when the preselected count closes the control circuit.

At any given time one counter is a control counter and the other counter is an idle counter. A preselected count may be set up on the idle counter while the control counter is operating, and at the end of the imprinting run which is then being made, the operation of the control counter not only switches the imprinting rollers, but also changes the actuator for the counters so that the idle counter starts being actuated and is thus a control counter, and the counter which has been working becomes idle. v

The imprinted books are delivered in shinglcd relationship to a packing table; and in order that the packers may keep track of the individual imprint runs, and the number of books within a run, a deilector mechanism is provided at the outfeed end of the machine which kicks one end of every twenty-fifth book in any imprinting portion of the machine, parts being omitted given imprint run to the right, and the last book in any imprint run to the left. Thus, the packers may readily pick up the books in packages of twenty-tive for shipping; and know from the yarrangement of the books when the end of a particular dealer imprint run has been reached. Suitable controls are operated at the end of an imprinting run, by the action of the preselected control counter, to kick the last book to the left to indicate the end of the de alerrun, cancel the pin .on a twenty-live count memory wheel which actuates the deflector to oiset the twenty-iifth book in each run, and set a new pin so .that the twenty-live count starts with book number one of the next beginning run.

The invention is illustrated in a preferred embodiment in the accompanying drawings, in which:

Fig. 1 is a generally schematic sectional view of the infeed end of the imprinting machine, parts being omitted for clarity;

Fig. 2 is a generally schematic sectional View of the for clarity;

Fig. 3 is a generally schematic sectional view of the delivery end of the machine, parts being omitted for clarity;

Fig. 4 is a fragmentary transverse section taken generally as indicated along the line 4-4 of Fig. 2, showing the control cam mechanism for moving the imprinting rollers;

Fig. 5 is a section taken as indicated along the line 5--5 of Fig. 4, with certain parts omitted for clarity.

Fig. 6 is a section taken as indicated along the line 6 6 of Fig. -4, with certain parts omitted for clarity;

Fig. 7 is a fragmentary section on an enlarged scale taken generally as indicated along the line 7-7 of Fig. 1, showing parts of the two book lines, and the counter actuating mechanism;

Fig. 8 is a fragmentary side elevation, partly in section, viewing Fig. 7 from the right;

Fig. 9 is a fragmentary section taken as indicated along the line 9-9 of Fig. 8;

Fig. 10y is a fragmentary sectional View of the book de'lector mechanism at the outfeed end of the machine;

Fig. l1 is a fragmentary section with parts broken away, taken as indicated .along the line 11-11 of Fig.

Fig. 12 is a fragmentary section taken substantially as indicated along the line 12-12 of Fig. 3, showing the memory control for the book dellector mechanism;

Fig. 13 is a fragmentary section with parts broken away, taken as indicated along the line 13-13 of Fig. 12;

Fig. 14 is a fragmentary section, taken as indicated along the line 14-14 of Fig. 13;

Fig. 15 is a fragmentary section taken as indicated along the line 15-15 of Fig. 12;

Fig. 16 is a fragmentary section with parts broken away, taken as indicated along the line 16-16 of Fig. 15;

Fig. 17 is a pictorial diagram of the control mechanism and the control circuits;

Fig. 18 is a fragmentary section taken as indicated along the line 18--18 of Fig. 2;

Fig. 19 is a fragmentary side elevational View of an imprint roller drive and manual throwout assembly, taken at the opposite side of the machine from Fig. 18, so that it is the mechanism for the other book stream from that handled by the mechanism shown in Fig. 18; and

Fig. 20 is a section taken as indicated along the line 24)-20` of Fig. 19.

l. The imprinting machine generally Books delivered from a saddle stitcher ordinarily pass through a trimmer from which they come out stacked in pairs, so that it is necessary to unstack the pairs of books to get them into order to lbe run seriatim through the imprinting machine. This operation is performed by an unstacker mechanism, indicated generally at A in Fig. 1, only the general operation of which will be described herein. The unstacker mechanism A is described in detail and claimed in applicants copending application, Serial No. 451,503, led August 23, 1954; issued October 25, 1955, as Patent 2,721,644. Y

Furthermore, the saddle stitcher usually delivers two identical streams of books which move side by side; so the imprinting machine of the present invention is set up to handle two streams of books side by side. Since the operation of both sides of the machines is the same, the detailed description will be directed to the mechanism for handling a single stream, it being understood that the elements are duplicated on two sides ofthe machine.

From the unstacker A, the books are carried seriatim on suitable conveyor mechanism B to a front imprinting unit C, thence to a back imprinting unit D, and thence to a delivery mechanism, indicated generally at E,.seen in Fig. 3.

The position and operation of the imprinting rollers 39,40, and 41 and tensioned by a roller 42. The infeed Vvusual manner. chain 31, they pass under a counter lockout rider finger 4 ring first to Figs. l to 3, books b coming in stacks of two from a trimmer are delivered on a conveyor chain 20 (Fig. 1) to an unstacker belt 21 which is driven over suitable pulleys 22a, 23a, and 24a on shafts 22, 23, and 24 respectively, the shaft 23 being driven by appropriate mechanism. There is a space the size of a book between each two stacks of two books, and the spaced stacks pass under a driven unstacker drum 25 which has suitable suction tubes 25a to pick up the top book of the pair and feed it between the unstacker drum 25 and an unstacker belt 26 which runs on suitable rollers 27, 28, 29, and 30 so that it travels over the surface of the Idrum 25. The top book of a pair travels around the unstacker drum under the unstacker belt 26 and is dropped into the empty space on the belt 21 behind the next book 'following the book from which it was separated. From the unstacker, the books are delivered seriatim onto an infeed conveyor chain 31 which is provided with suitably spaced lugs 32 to keep the books in their proper positions with respect to one another. The infeed conveyor chain 31 is carried yon suitable sprockets 33 and 34, seen in Fig. 1 and a sprocket 35 seen in Fig. 2, and the chain is driven in the As the books start up the conveyor 36aon a rock shaft 36 which will be described in detail in connection with the counter mechanism G.

From the conveyor 31, the conveyor mechanism B carries the books seriatim into a front imprint cylinder feeder which includes a roller 35a coaxial with the sprocket 35, and a feed belt 38 which is carried on rollers drum 35aand belt 3S deliver the books seriatim to a front imprinting belt 43 which extends more than half `way around the front imprinting cylinder C and is carried on suitable rollers 44, 45, 46, 47, 48, and 49. The roller` 44 is immediately adjacent the inner end of the infeed belt'38, while the roller'49 is close to the surface kof the back imprinting cylinder D'.

The roller 49 is mounted on a pivoted arm 50 so that it may be adjusted to tension the belt. While the front imprinting belt is described as though it were a single piece, actually it consists of spaced, parallel webs, as is customary in printing apparatus, so that the imprinting rollers may contact the surfaces of the books between the webs. The same is true of all the imprinting belts.

From the front imprinting cylinder C and the front imprinting belt 43 the books are delivered to a back imprinting belt 51 which is carried on suitable rollers 52, 53, 54, 5S, 56, and 57 so yas to extend about half way around the back imprinting cylinder D. The roller cylinder C', so that books traveling around Ithe front is controlled by means of imprinting roller cam mechdeflector mechanism H is accomplished through memory `control mechanism I, illustrated generally in Figs. 12 to 16, and the operation of which is shown in the pictorial diagram, Fig. 17, which also shows the operating control circuit J.

Manual stopping of the imprinting rollers, and manual movement of the imprinting rollers to a throwout position for changing plates, is accomplished by manual control mechanism K, seen in Figs. 18 to 20.

II. Unstacker and conveyor Referring to the drawings in greater detail, and refern to take the book off of the cylinder D and move it into 'the space between the back imprinting belt 51 and the outfeed belt 58. The books on the belt 58 pass under an outfeed drum 62 and thence to an outfeed conveyor chain 63V which is part of the outfeed mechanism E.

The conveyor chain 63 is trained over a drive sprocket y63a on the'shaft 60a, and idler sprockets 63h, 63e, and 63d. Lugs'on the conveyor chain V63 keep the books properly spaced. Where the chain 63 changes direction yat the sprocket 6311 is a deflector platel 64 to guide the ybooks around the corner.

III. Imprinting mechanism Turning now to the front imprinting mechanism C and back imprinting mechanism D, as seen in Fig. 2,

.5 the front imprinting mechanism C has a lower imprinting roller 65 mounted on a shaft 65a between rocker arms 66 which are supported on a shaft 67 for swinging movement and an upper imprinting roller 68 which is mounted on a shaft 68a between rocker arms 69 on a shaft 70 for swinging movement. As seen in the drawing, the lower imprinting roller 65 is in imprinting position, while .the upper imprinting roller 68 is in idle position. As seen in Fig. 18, the drive for the imprinting roller 65 is .through a igear train from the shaft 67, as will be described in detail in connection with the manual control mechanism K. A similar gear train drives each imprintving roller. An ink fountain 71 for lthe imprinting rollers 65 and 68 is provided with the usual driven inking rollers 72 and 73 for inking the imprinting rollers 65 .and 68. It will be noted `that the axis 73a of the inking roller 73 is exactly intermediate between the axes 65a and 68a of the imprinting rollers 65 and 68 respectively. This permits the idle imprinting roller 68 to move rst to a position in which it contacts only `the inking roller 73 Without contacting the books passing over the imprinting cylinder C', and thereafter to move to an imprinting position in which it contacts both the inking roller 73 and the books passing over the cylinder C. This permits the idle imprinting roller 68 .to be inked for two or three cycles; i.e., imprinting operations while the roller 65 is still in imprinting position and then when the final change of -imprint rollers takes place the imprint roller 68 is already inked so that there are no books spoiled by reason of a weak or illegible first impression. The mechanism by which this is accomplished will be described in more detail in connection with lthe roller cam mechanism F.

The ink fountain 71, which carries with it the inking rollers 72 and 73, may be longitudinally retracted a short distance by means of an air cylinder mechanism 74 to remove the inking roller 73 from contact with the imprinting roller 65. This is so that if the imprinting machine is stopped because of improper feeding of books, or the like, the inking rollers 72 and 73 may be turned slowly to keep them wet until the machine is put back into operation, at which time the air cylinder 74 returns the ink fountain 71 to its normal position. During such a period of shutdown, the inking rollers 72 and 73 are driven at slow speed through an overrunning clutch mechanism by a separate auxiliary motor. In View of the fact that such continuous operation of the inking rollers, and

retraction of the ink fountain, are common practice in the use of rotary presses with quick drying ink, the mechanism by which this is accomplished will not be described in detail.

Like the front imprinting mechanism C, the back imprinting mechanism D is also provided with a lower and an upper imprinting roller, designated as 75 and 76, respectively, the lower roller 75 being on a shaft 75a on rocker arms 77 pivoted on a shaft 78, while the upper roller 76 is on a shaft 76a on rocker arms 79 pivoted on a shaft 80. Likewise, as seen in Fig. l, the imprinting mechanism D has an ink fountain 81 provided with inking rollers 82 and 83, and the ink fountain 81 may be retracted by means of an air cylinder 84 in a manner similar to that described for the ink fountain 71 of the imprinting mechanism C.

In view of the fact that the basic driving mechanism for the feed belts, conveyor chains, imprinting cylinders, imprinting rollers and inking rollers is perfectly well known to those skilled in the art of building printing equipment, such driving mechanism, and its connection with the rotatably driven elements of the present machine will not be described in detail. Likewise, the overall control for the unit includes conventional start and stop buttons which control starting and stopping of the drive mechanism by means of a combined magnetic clutch and brake unit, of a type commonly used in rotary press con- 6 struction; so the basic controls are familiar to those skilled in the art.

IV. Ouzfeed and book delivery Referring to Fig. 3, adjacent the outfeed conveyor chain 63 of the outfeed mechanism E is a book counter lockout mechanism, indicated generally at 85, which will be described in more detail in connection with the book deflector mechanism I and the memory control mechanism J.

When the books reach the bottom of the chain 63 they drop onto a rotating delivery belt 86 which runs on an idler roller 87 and a driven roller 88a on a shaft 88 which is connected through a sprocket 89 and chain 90 to a sprocket'91 on a drive shaft 92 which also drives the cam control mechanism F for the imprinting rollers as will be described in connection with said cam control. An idler sprocket 93 serves to tension the chain 90. The delivery belt 87 carries each book under a delivery roller 94 and drops it onto a conveyor delivery chain 95 which runs on a sprocket 96 and a second sprocket (not shown), and which forms part of a delivery table, indicated generally at 97. An adjustable arm 98 is pivoted above the delivery chain 95, and has mounted at its outer end a roller 99 against which books carried on the delivery chain pile up so that they pass under the roller 99 in shingled relationship as shown in Fig. 3.

As the books pass off the outfeed conveyor chain 63 they are positioned where they may be acted upon by the book deilector mechanism H, which will be described in detail hereafter. The deflector mechanism H is for the purpose of permitting the packers who work at the delivery table 97 to keep track of the number of books delivered. Beginning with the rst book of any given imprint, every twenty-fifth book is struck by a deflector arm which deects its forward portion to the right, so that the packers may pick up the books in bundles of twenty-five for shipping without having to count them. The deilector arm deflects the front of the last book in an imprint run to the left so that the packers know when they have reached the end of a group of books to be delivered to one dealer. The offsetting operation, either to the right or to the left, is controlled by the memory control mechanism indicated generally at I, which will be described in detail also in connection with the deilector mechanism H.

V. Cam control mechanism for imprinting rollers Referring now to Figs. 4, 5, and 6 which illustrate the roller cam mechanism F for controlling movement of the imprinting rollers between imprinting and idle position, the drive shaft 92 upon which is the sprocket 91 for the drive chain 90 which drives the delivery belt 86 is provided with a large sprocket 100 to receive a main drive chain 101, and a pair of pinions 102 which drive the cam control mechanism F, for the right and left-hand book trains. Since the operation of the control for both book trains is identical, only one set of the controls shown in Fig. 4 will be described in detail. The line of division between the two sets of controls is indicated at Z in Fig. 4.

The pinion 102 drives an intermediate shaft 103 through an intermediate shaft gear 104, and journalled on the intermediate shaft 103 are sleeves 103a and 103,5 upon which are keyed gears 105e and 105b respectively. The gear 105a meshes with a cam shaft gear 106 on a cam shaft 107, while the gear 105b meshes with a cam shaft gear 108 on a cam shaft 109 (see Fig. 6). Mounted on the cam shaft 107 is a pair of cams 110 and 111 for controlling the front lower and the front upper imprinting rollers 65' and `68, respectively; while the shaft 109 is provided with cams 112 and 113 for controlling the back lower and upper imprinting rollers 75 and 76 respectively. v

Also mounted on the intermediate shaft 103 is a cam follower sleeve 114 on which are pivoted bifurcated cam follower arms 116.and 118for the cams 110and 112, and a cam follower sleeve 115 on which are pivoted follower arms 117 and 119 for the cams 111 and 113. As best seen in Fig. 5, the bifurcated cam follower arms 116 and 118 are provided with cross members 116a and 118e which serve as cam contacting members which ride on. the surfaces of the cams 110 and 112 respectively. The cam follower arms 117 and 119 have similar cross members (see 11961 in Fig. 4) which ride on the cams 111 and 113 respectively.

The cam 110 and cam follower arm 116 cooperate to control the movement of the lower front imprinting roller 65 between imprinting position and idle position, being linked to the rocker arm 66 for said imprinting roller by means of an actuating rod 120 which extends through a rod guide 12001 on a suitable frame member to a linkage, indicated generally at 121 (see Fig. 2), which connects the actuating rod to the rocker arm. Similarly, the cam 112 and the cam arm 118 operate through an actuating rod 122 which extends through a suitable rod guide 122e and is connected to a suitable linkage 123 by means of which the rod 122 is linked to the rocker arm 77 for the lower back imprinting roller 75.

Similar actuating rods connect the cam follower arms 117 and 119 through suitable linkages with the rocker arms 69 and 79 for the front and back upper imprinting rollers 68 and 76, respectively. The rods and linkages for positioning the upper imprinting rollers are not shown, but the linkages are appropriately organized to move the rocker arms 69 and 79 up to the idle position and down to imprinting position-the reverse of the motion of the rocker arms 66 and 67 for the lower rollers.

The linkage .121 through which the actuating rod 120 is connected to the rocker arm 66 is also a part of the manual control K for swinging the lower front imprinting roller 65 out for the purpose of changing imprinting plates, and will be described in detail in connection with the manual mechanism K.

At the end of an imprinting run, each of the cam shafts 107 and 109, which are ordinarily stationary, is rotated one-half turn to switch the imprinting rollers between their imprinting and their idle positions. Since the one-half revolution of the cam shaft 107 must move the front imprinting rollers 65 and 68 in opposite directions, the cams 110 and 111 are set approximately 180 out of phase; and similarly the cams 112 and 113 on the cam shaft 109 are about 180 out of phase. They are not precisely 180 out of phase because of the lag of about one-half a booklength between the area where a lower roller prints and that where an upper roller prints. To be timed properly, the upper rollers must move to imprinting position slightly after the lower rollers move to idle position, to permit a book which is imprinted by the lower roller to pass the upper roller without having the latter roller print on it. Conversely, the lower rollers must move to imprinting position slightly before the upper rollers move to idle position, so that the rst book of a new imprinting run will be imprinted properly by the lower roller. This is accomplished by the relative angular disposition of the cams 110 and 111 and of the cams 112 and 113.

As seen in Fig. 5, the cam 110 has an idle lobe l10n, an inkling lobe 1 10b, and an imprinting lobe 110C; and the other cams 111, 112, and 113 have similar idle, inking and imprinting lobes; those on the cam 112 being also lettered a, b, and c, respectively. When any cam follower is on the idle lobe of a cam, the imprinting roller is in idling position, while movement of a cam follower onto the inking lobe moves the imprinting roller into an intermediate inking position where it is in contact with the inking rollers so as to be inked before being moved the remainder of the way to imprinting position `by movement of the cani follower onto the imprinting lobe. Movement of the imprinting rollers to an intermediate inking position insures thatthe imprinting plate will be thoroughly wet with ink so that the first im- .pression on a new imprinting run will be perfect.

109 being indicated generally at 125 in Fig. 6.

.The single revolution clutch unit 125 includes a fourtooth clutch 126 having notches 126a which is mounted on the intermediate shaft 103 so as to rotate at all ,.times; while mounted on the sleeve 103b is an arm 127 which carries a single revolution clutch dog 128 having alug 129 to engage any one of the four notches 126a of the four-tooth clutch 126. Since the clutch dog 128 is on the sleeve 103b, it is normally stationary and rotates only when the lub 129 is engaged with one of the notches 126a. The single revolution clutch dog 129 is constantly urged into engagement with the four-tooth clutch 126 by means of a tension spring 130 and is normally held out of engagement by a solenoid 131 which is mounted above the shaft 103 on a suitable frame member. Connected to the solenoid plunger 131a is a suitable clutch dog control linkage indicated generally y at 133 which normally holds the clutch dog 128 out of engagement with the four-tooth clutch 126.

As best seen in Fig. 4, the linkage 133 consists of a cam bell crank 134 which is pivoted at 135 on the frame member' which supports the solenoid 131, the bell crank having a cam surface 134a on which the clutch dog 128 normally rests, and a tension spring 136. Actuation of the solenoid 131 draws up the solenoid plunger 131e which acts through a chain link 137 to pivot the bell crank 134 laterally as seen in Fig. 4 and release the clutch dog 128 for movement by the spring 130 into en Vgagement with a notch 12641 of the four-tooth clutch 126. The solenoid 131 is actuated only momentarily after which the spring 136 is free to return the bell crank 134 so that as the clutch dog 128 completes its one revolution, its cam follower 128e returns to position on the cam 134g and disengages the lug 129 from the four-tooth clutch.

The solenoid 131 is under control of the counter actuator mechanism G and is actuated only at the end of an imprinting operation' when one of the predetermined counters in the counter mechanism G completes its preselected count and acts to terminate an imprinting run and start a new imprinting run. A solenoid 132 (see Fig. 4) controls the dog 132a of a single revolution clutch 132b (see Figs. 4 and 17) for the cam shaft 109 which moves the back imprinting rollers 75 and 76 and this solenoid is actuated three cycles after the solenoid 131 for the front rollers. This is because there is a time lag between the front imprinting operation performed by mechanism C and the back imprinting operation performed by mechanism D. The imprinting rollers change position only at the end of an imprint run and in every case, the front imprint and the back imprint must coincide through any given run. Considering a single irnprinting operation on a single book as one cycle, the back imprinting rollers print three cycles behind their respective front imprinting rollers. This is handled by the memory control mechanism I in a manner which will be described in detail in connection with that mechanism.

The book count to actuate the counters of the system G is taken four cycles ahead of the front lower imprinting roller 65 so that there must be a lag of four cycles between the impulse at the end of an imprinting run caused by the preselected counter reaching the end of its count and the operation of the control cam through onehalf revolution to reverse the positions of the imprinting rollers. This is accomplished by suitable gear ratios between the pinion 102 on the drive shaft 92, the intermediate `'gear 104 on the intermediate shaft 103, the gears 105a and 105b on the sleeves 103a and 103b, and the gears 106 and 108 on the cam shafts 107 and 109. The shaft 92 makes one revolution per cycle, the gear ratio between the shaft 92 and the shaft 103 is 4:1, while the gear ratio between the sleeves 103a and b and the cam shafts 107 and 109 is 2:1. Thus, every four revolutions of the drive shaft 92 produces one-half revolution of either of the cam shafts. This, in combination with the proportion between the idle, inking and imprinting lobes of the control cams provides the necessary lag between the impulse to the solenoid 131 and the actual switching of the imprinting rollers.

The entire mechanism for reversing the positions of the imprinting rollers is believed to be clear from the foregoing description. When a control counter in the system G reaches the end of a preselected count, it activates the solenoid 131 to release the dog clutch 128 so that the latter is pulled into engagement with the fourtooth clutch 126 by means of the tension spring 130. The clutch dog 128 makes one revolution with the fourtooth clutch 126, thus causing the pinion 105a on the sleeve 103a to drive the cam shaft 107 one-ha`lf revolution. The clutch dog is disengaged at the end of one revolution to stop the movement of the cam. The onehalf revolution of the cam carries the imprint rollers which have been in idle position iirst into contact with their respective inking rollers so that the imprint rollers are inked for two cycles before they move on to their imprinting positions, in synchronization with the movement of the imprinting rollers which have been active to their idle position.

VI. Counter und counter actuator mechanism Referring now to Figs. 7, 8, and 9; the counter' and counter actuator mechanism G is mounted on a suitable bracket 13S and includes a control cam 139 mounted on the shaft 23 which drives the unstacker feed belt 21. The counter mechanism for both book streams is in one counter unit. Mounted on a stay shaft 140 are two rocker arms 141 and 142 which are provided with cam followers 143 and 144 respectively, which ride on the control cam 139. The rocker arm 141 actuates the counters for one book stream while the rocker arm 142 actuates the counters for the other book stream.

Referring to Fig. S, a counter push rod 145 is pivoted to the rocker arm 141 at 14111, while a push rod 146 is similarly pivoted to the rocker arm 142. The push rod 145 extends through a guide member 147 beneath the bracket 138 and is provided with a follower spring 145:1 which is positioned between the guide member and a spring stop 145b. The push rod 146 extends through the guide 147 and through a second guide 148 adjacent which it is provided with a follower spring 146a and spring stop 146b.

A counter 149 has an actuating linger 149a which is adapted to be actuated by an actuator ring 145C on the push rod 145 and a second counter is represented by its counter actuating finger 15011 which is adapted to be actuated by the spring stop 145b. A counter 151 having a finger 151er and a second counter represented by its actuating finger 152a are positioned for actuation, respectively, by an actuator ring 146o and by the spring stop 146b on the push rod 146. The `counters 149 and 150 control operation of one book stream while the counters 151 and 152 control the other book stream.

The cam 139 is so timed that the push rods 145 and 146 reciprocate to actuate the counters once for each cycle in the machine operation so as to count the number of books entering the machine. To take care of the absence of defective books which may be removed before they reach the imprinter or incomplete or inconsecutive deliveries by the saddle stitcher or trimmer, a counter lockout mechanism 4is provided which was alluded to 151 and 152.

briefly in connection with the travel of the book streams from the unstacker into the imprinting machine proper. On the counter lockout rod 36 is the counter lockout rider finger 36a for one book stream, while for the other book stream there is a tubular shaft 37 surrounding the rod 36 which has a lockout rider finger 37a. The tubuiar shaft 37 terminates adjacent the top of the rocker arm 142 while the rod 36 terminates adjacent the top of the rocker arm 141, and the rod and the sleeve are provided, respectively, with lockout dogs 36h and 37b seen in Figs. 7 and 8. The lockout rider lingers 36a and 37u are supported on the respective book streams and if a book is missing from a stream, the finger drops into the gap dropping the corresponding lockout dog into a notch at the upper end of the adjacent rocker arm, thus holding the rocker arm back to prevent actuation of the counter until another book comes along.

Each push rod may actuate either of the counters associated with it, but may not operate both counters at once. The shift of the count from one counter to the other is accomplished by the mechanism shown in Fig. 9 which includes a two-way solenoid; the solenoid for the counter ngers -151u and 152a being designated as 153, while that for the counter fingers 149a and 150a is designated as 154 (Fig. 8). The solenoids are mounted upon the push rod guide brackets 147 and 148 and on each of the guide brackets is pivotally mounted a counter deactivator arm such as the arm seen in Fig. 9. The counter deactivator arm 155 is linked to the plunger 153:1 of solenoid 153 and is provided with counter linger lockout elements 155a and 155b for the counter arms 151u and 152a, respectively. When the solenoid is in the position shown in Fig. 9, the finger for the counter 152a is locked out so that the counter cannot be actuated, while movement of the solenoid to its opposite position with the plunger 153a extended releases the counter finger 152a and locks out the counter finger 15151. The solenoid acts only momentarily so the deactivator arm 155 is provided with a pair of notches 155e and 155d to receive a spring pressed snap detent 156.

As previously mentioned, each of the four counters is of the predetermined type; that is, any preselected count may be set up on the counter, and when the counter has ybeen actuated enough times to reach the preselected count, the counter has a suitable self-contained switch which may close an electric circuit. In the present device, the predetermined counters perform a number of operations at the end of an imprinting run and one of these operations is to activate the corresponding solenoid 153 or 154 so as to automatically shift the count from the counter which has been active to the counter which has been idle. Thus, at any given time, either the counter 149 or the counter 150 is a control counter while the other is an idle counter; and similarly with the counters The circuits through which the counters perform their various operations will be described in detail in connection with Fig. 17 of the drawings, after all of the elements of the unit, the operation of which is dependent upon the counters, have been described.

VII. Book defleczor mechanism The book deflector mechanism H is illustrated in Figs. 10 and 11. A cam 157 is mounted on the shaft 88 which drives the delivery belt 86 so that it runs constantly and is adapted to rock a three fork cam follower 159 which is pivoted on a cross member at 160, contact between the cam and the cam follower being through a roller 159g. The cam follower 159 has a first arm 161 to deflect a book to the right and a second arm 162 to deflect a book to the left. The cam 157 and cam follower 159 operate to deflect a book only when appropriate linkages are engaged by the operation of solenoids which are under the control of the memory control mechanism I.

There are two solenoid controls and two sets of link` ages for each book stream, there being a solenoid and a..

linkage for right deflection and another for left deflection of the books in each stream. Right deflection is accomplished for the right hand book stream by a solenoid 163 to the plunger 163a of which is attached a bell crank 164 which is mounted on a pivot at 165, the upper end of the bell crank 164 being adjacent the arm 161 of the cam follower. Mounted above the cam follower on a pivot 166 is a T lever 167 having a right hand deflection control arm 168a above the cam follower arm 161 on which is mounted a pivoted latch 169 having a latch hook 170 which is rocked into engagement with the cam follower arm when the bell crank 164 is swung by operation of the solenoid 163. Latch arm 169 is resiliently urged out of engagement with the cam follower arm 161 by means of a tension spring 171 which is hooked to the latch arm 169 and to a spring bracket adjacent the pivot 166. The T-shaped lever 167 has an upright arm 172 to which is secured a laterally projecting book deflector member 173 which extends beneaththe left hand book stream. On the deilector member 173 is a pair of deflector brackets 174 and 175 which extend upwardly and flank the books ytravelling in the book stream on the left hand outfeed conveyor chain 63. When the solenoid 163 is activated to move the latch 169 into engagement with the constantly moving cam follower arm 161, it lifts the ann 168e of the T-shaped lever 167 and pushes the book deflector member 173 Ito the right, causing the deector vbracket 175 to slide the book then opposite it to the right. The T-shaped lever 167 is held in a neutral, upright position by a pair of opposed compression springs 183 and 184.

Left hand deflection of a book in the left hand book stream is accomplished by a solenoid 137 which is not visible in either Fig. l or Fig. l1, but which appears in Fig. 17, said solenoid acting through a bell crank (not shown), like the bell crank 164 to pivot a latch lever 185 on the other arm 16Sb of the T-shaped lever 167. The latch 185 is adapted to be engaged with the larm 1620i the cam follower 159 when its solenoid is actuated and this raises the arm 1631; of the T-shaped lever 167 so-as to pull the deector 173 and cause the deilector bracket 174 to push a book to the left.

A second solenoid 176 (Fig. 11) acts through a bell crank 177 to operate a latch 178 which may be engaged with the constantly reciprocating cam follower arm 161, the latch 178 being on a T-shaped lever 179 which is similar to the lever 167 but which has a somewhat taller shank to which is attached a deliector member 180 provided with right and left deflector brackets 181 and 182 which ilank the right hand book stream. Mechanism similar to the solenoid 187 and associated parts is provided for pushing a book in the right hand book stream to the left by means of the deflector member 180 rand deflector bracket 181. Y

The solenoid 163 is actuated upon the positioning between the deilector brackets 174 and 175 of every twentyfifth book in any given imprinting run so as to `deilect every twenty-fth book to the right. The solenoid 187 for left deiiection of books in either stream (seen only in Fig. 17) is activated only at the end of an imprinting run. Thus, the packers working at the delivery table have an accurate count of the books in lots of twenty-five for packaging to ship and also know when the end of any particular dealer imprint run takes place.

VIII. Memory control mechanism Since the memory control mechanism I, seen in Figs. l2 to 16 and in the operating diagram of Fig. 17, must operate in accordance with the number of books passing through the imprinting machine, its actuation is accomplished through a counter mechanism. As seen in Fig. 3, a memory control counter cam 187 mounted on a Shaft 188 has three lobes 137e, 18711, and 187C, so that the counter cam may make a single revolution for three cycles of the machine. A rock shaft 189 adjacent the counter 1-2 l cam 187 carries a bell crank 190 which is provided with a cam roller 191 to ride on the counter cam 187. The bell crank 190 is urged into engagement with the cam 187 by means of a compression spring 192 which bears on the lower arm of the bell crank opposite that on which the roller 191 is mounted; and, on said lower arm is a ratchet dog 193 for rotating a memory mechanism drive ratchet 194 which is mounted on -a shaft 195. Since the count for turning the ratchet 194 is taken oit a moving part of the machine, it is necessary to have a counter lockout similar to that which is used in the counter actuating mechanism G. This lockout mechanism has already been shown generally as in Fig. 3 and includes a book rider iinger 196 which rides on the book stream carried on the outfeed conveyor chain 63; the rider finger 196 being connected by a tie rod 197 to a lever 198 which is secured to a rock shaft 199 on which a counter lockout latch 200 is keyed. Latch 200 is adapted to engage the upper end of a latch arm 201 secured to the rock shaft 189 for the bell crank 190. lt is clear from the arrangement of the counter cam 187, bell crank and compression spring 192, that the cam lobes 187m b, and c swing the ibell crank back withdrawing the ratchet pawl 193 from the teeth of the ratchet 194 and the compression spring 192 unges the bell crank back to its normal position as the cam roller 191 rides oit of each lobe. The counter lockout arm 201 operates to hold the bell crank 190 in its retracted position when engaged by the latch 200 so that the -force of the spring 192 cannot drive the bell cra-nk arm over to engage the pawl 193 with the ratchet teeth. Thus, whenever there is a Ibook missing from the outfeed stream, the book rider finger 196 acts through the linkage and latch 200 to lock back the bell crank 190.

Referring now to Figs. l2 to 16, the memory control mechanism I includes a twenty-five count memory pin wheel 202 on the back of the ratchet drive wheel 194 on the shaft 195 and an imprint change memory pin wheel 203 which is also mounted on the shaft 195. Each of the memory pin wheels 202 and 203 is provided with twentyve pins such as the one shown in the sectioned portion of the wheel 203 in Fig. l2, designated 203er, which is shown in its set position in solid lines and in an idle position in broken lines. Each pin has two circumferential grooves 23b and 203C, either one of which may be engaged with a garter spring 204 which surrounds the wheel 203. Similarly, the pins 202a of the twenty-live count wheel 202 are engaged with a garter spring 205. Thus, any of the pins 202m or 203e may occupy a retracted position such as that shown in Ibroken lines for the pin 203cv, or a set position such as that shown in full lines vfor the pin 203g, and as shown by the location of the pin 202a.

Slidably mounted on the shaft 195 behind the twentytive counter Wheel 202 is a pin cancelling ring 206 which may be moved by a yoke 207. The mechanism shown in Figs. 12 to 16 is that for only one of the two book streams, and there is another identical mechanism on the other side of the shaft 195, to the left of Fig. l2. The units are mirror images of one another so that the twenty-five pin cancelling ring 206 and its counterpart in the other control unit may 'both be stabilized by a single compression spring 208.

The memory pins 20211` in the wheel 202 are set by a screw .plunger 209 in the lower end of a pivoted lever 210 while the pins 203@ are set by a plunger 211 in a similar pivoted lever 212 and since the two plungers operate at different times the levers 210 and 212 are linked by a common return spring 212:1. A twenty-live wheel solenoid 213 and `an imprint change solenoid 214 y have their plungers 213er and 214:2 connected, respectively,

to rocker arms 215 and 216 which are ixedly secured to shafts 217 and 21S which form the pivots for the respective levers 210 and 212. The solenoid plunger 213el is also connected to a lever 219 which is iixedly secured 

